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Foamed Silicone Rubber Expansion Silicon

HY-F663+++
HY-F663Foamed Silicone Rubber | RTV-2 Addition Cure | 3X Expansion Ratio,HY-F663 is a two-part addition-cure foamed silicone rubber with a foaming expansion ratio of 3.0±0.5 times. It produces lightweight, flexible cellular silicone with excellent thermal insulation, shock absorption, and sealing performance. The cured foam is non-toxic, flame retardant (UL94 V-0), and stable across a wide temperature range (-65°C to 200°C).
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HY-F663 is a two-part addition-cure foamed silicone rubber with a foaming expansion ratio of 3.0±0.5 times. It produces lightweight, flexible cellular silicone with excellent thermal insulation, shock absorption, and sealing performance. The cured foam is non-toxic, flame retardant (UL94 V-0), and stable across a wide temperature range (-65°C to 200°C).

Certifications: FDA, RoHS, REACH compliant.
Technical Specifications
Parameter
Value
Part A:B Ratio
1:1
Viscosity (mixed)
16,000 cps
Foaming Ratio
3.0 ± 0.5x
Hardness (Shore C)
12 ± 3
Operating Time
1-3 min
Basic Cure Time
10-15 min
Full Cure Time
1-2 hours
Temperature Range
-65°C ~ 200°C
Flame Rating
UL94 V-0
Color
Translucent (before foaming)
Key Features
✅ Lightweight – 3x volumetric expansion reduces material usage and final weight
✅ Thermal Insulation – Excellent heat resistance from -65°C to 200°C
✅ Flame Retardant – Self-extinguishing, UL94 V-0 rated
✅ Flexible & Resilient – Maintains elasticity after curing, ideal for cushioning
✅ Easy to Process – Simple 1:1 mixing, no vacuum required, fast cure at room temperature
✅ Safe & Compliant – FDA, RoHS, REACH certified, non-toxic
Applications
🔹 Battery Pack Insulation – Thermal barrier and cushioning for EV battery modules
🔹 Thermal Insulation Panels – Lightweight heat-resistant pads and gaskets
🔹 Shock Absorption – Vibration damping pads for electronics and industrial equipment
🔹 Sealing & Gaskets – Compressible seals for enclosures and automotive components
🔹 Craft & Prototype Making – Lightweight silicone props and display items
Operating Instructions
  1. Weigh & Mix – Mix Part A and Part B by weight at a 1:1 ratio. Stir thoroughly for 2-3 minutes until uniform.
  1. Pour & Expand – Pour the mixture into the desired mold or dispensing area. The material will begin to foam and expand within 1-3 minutes.
  1. Cure – Allow to cure at room temperature for 10-15 minutes (basic cure). Full mechanical properties develop within 1-2 hours.
  1. Demold – Once fully cured, carefully remove from mold. No release agent needed for most applications.
Tips:
  • Ensure mixing containers and tools are clean and dry
  • Higher ambient temperature speeds up curing; lower temperature slows it down
  • Work quickly once mixed — pot life is only 1-3 minutes
Packaging & Storage
  • Packaging: 20kg/drum or 200kg/drum
  • Shelf Life: 12 months (sealed, stored in cool & dry conditions below 25°C)
  • Storage: Keep away from direct sunlight; avoid contact with moisture
Available Models (HY-F Series)
Model
Foaming Ratio
Hardness (Shore C)
Viscosity (cps)
HY-F662
2.0±0.5x
15±3
20,000
HY-F663
3.0±0.5x
12±3
16,000
HY-F664
4.0±0.5x
10±3
10,560
HY-F665
5.0±0.5x
10±3
12,800
HY-F666
6.0±0.5x
10±3
7,120
HY-F667
7.0±0.5x
5±3
6,440
Higher foaming ratio = lighter weight foam. Choose based on your application's density and cushion requirements.
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